Lotion knowledge
The primary target audience of the lotion market is women, who are driving explosive growth in purchasing power year after year, according to global market data. Many see the enormous profit potential in the lotion industry, which has inspired countless individuals worldwide to dive into lotion production. As a result, numerous brands with great usability, appealing designs, and high recognition have emerged. If you’re considering investing in the lotion market or exploring opportunities, this guide is a must-read for you. I’ll provide fresh insights to spark your ideas. Feel free to share your thoughts in the comments and don’t hesitate to repost this article about lotion filling machine. Let’s exchange ideas and create opportunities together!
The lotion is mainly used for moisturizing and skin care. It is in a fluid state and has a certain viscosity. Lotion also has many ingredients such as water, coconut oil, aloe vera, phenoxyethanol, parabens, xanthan gum, carrageenan and other thickeners. There are also different machines for us to choose when filling lotions, which actually depends mainly on our filling volume, filling production line, floor space, investment budget cost, etc.
Lotion Filling Machine
A lotion filling machine is a special piece of machinery that automatically puts liquid goods like lotions, creams, and gels into containers like bottles, jars, and tubes. These tools are very important in the food, drug, and cosmetics industries because they make sure that the filling processes are quick, accurate, and clean. Generally speaking, we divide it into manual lotion filling machine, semi-automatic lotion filling machine, and fully automatic lotion filling machine according to the degree of automation. Next, I will analyze which filling machine is suitable for you from multiple angles.
Manual Lotion Filling Machine
Through the above steps, the manual lotion filling machine can effectively and accurately complete the filling task of the lotion, improve production efficiency and product quality.
Step 1: Make sure that the filling machine and all related containers are clean and dry to avoid contamination. Confirm that the viscosity of the lotion to be filled is suitable for the equipment, and pour the lotion to be filled into the hopper.
Step 2: Prepare the bottles needed for filling and place them under the filling nozzle. Remember to place them in the correct position so that they will not leak to other places during the filling process.
Step 3: Start filling by manually pulling the rod, pressing the button or stepping on the pedal. At this time, the lotion will flow into the container through the nozzle.
Step 4: After the container reaches the set filling volume, stop the operation to ensure that there is no overflow.
Step 5: After each use, clean all contact parts of the filling machine to prevent lotion residue.
Semi-automatic Lotion Filling Machine
Here is the detailed working principle of semi-automatic lotion filling machine:
Step 1: Clean the machine and make sure all components are free of contaminants.
Step 2: The operator pours the lotion into the hopper and sets parameters such as filling volume and speed at the control panel.
Step 3: The operator manually places the empty container on the filling platform or conveyor system.
Step 4: The machine can use pumps or gravity feed to move the product from the hopper to the filling head.
Step 5: Press the button and the filling process officially starts.
Step 6: When filling is completed, the filling process automatically stops. Sensors equipped on semi-automatic lotion filling machines can help detect when the desired fill level is reached, allowing for precise filling.
Step 7: The operator removes the filled container from the machine and prepares it for capping, labeling or further processing.
Semi-automatic filling systems usually require human intervention, but use mechanical equipment to improve efficiency during the main filling process. Operators need to be involved in some links, such as placing containers, starting machines or monitoring the filling process. There has been some progress in filling accuracy and filling efficiency, which is suitable for production and use in some small factories.
Fully Automatic Lotion Filling Machine
The fully automatic lotion filling machine is very different from the previous two. It can automatically complete all the operating steps without manual intervention. Suitable for comprehensive large-scale production, most industrial filling and large enterprises purchase this kind of fully automatic machine. Higher filling accuracy and faster filling speed are quite popular.
The following are the working steps of the fully automatic lotion filling machine:
Step 1: Clean the equipment thoroughly before use to ensure that there are no contaminants. Of course, this step can be omitted when using a fully enclosed aseptic filling machine.
Step 2: The interface for the operator to set parameters such as filling volume, speed, and machine functions. Configure the control panel settings, such as the amount of lotion to be filled, the speed of the filling process, and any specific requirements for the lotion to be filled.
Step 3: Fill the lotion into the product reservoir (hopper). The hopper is usually connected to a pump system to help deliver the lotion to the filling head.
Step 4: The container is automatically placed on the conveyor system or filling tray. Sensors help to accurately align the container under the filling head. Once the system detects the presence of a container, the filling process starts automatically.
Step 5: The lotion is dispensed into the container through the filling nozzle. Automatic machines can often fill multiple containers simultaneously, significantly increasing production efficiency.
Step 6: Integrated sensors monitor the filling level in real time. The sensor tells the machine to stop pouring when it sees that the container is full to the desired level. This keeps the filling volume constant.
Step 7: After filling, the container automatically ejects from the filling station and moves further down the production line.
Step 8: Many automatic lotion filling machines include capping and labeling stations that run in sync with the filling process. After filling, the container can be automatically capped and labeled, simplifying the entire packaging process.
Shanghai NPACK Automatic Lotion Filling Machine
Fully automatic lotion filling machines can run 24 hours a day without the help of manpower. Efficient investment costs will bring you efficient investment benefits. If you have already had the idea of buying a lotion filling machine, you might as well take a look at Shanghai NPACK’s automatic lotion filling machine.
Shanghai NPACK’s automatic lotion filling machines can be roughly divided into two types: Compact Monoblock Lotion Filling Production Line and Linear Multy heads Filling Machine for lotion. We will choose the most suitable filling machine for you according to different filling liquids and filling methods.
