We shanghai Npack has more than 15 years experience in designing, construction and building the automatic liquid filling machines. We serve many customers in different industry field. Sometimes, we have new inquiries, and customer ask us for advantages of our automatic filler. As experience, we can say what you need is the feature, not the advantages. The feature of the automatic filling machine will be different with different manufactures, but for the advantages, it will not have big difference.
What is automatic filling machine?
As we know automatic filling machine, is an upgrade alternative equipment or machine better than semi-automatic and manual filling machine. It is commonly used to fill liquid, powder and granular products with different substances, including powders, granules, oil, liquids, and semi-solids. These machines will use advanced automation technology ,such as PLC, Servo motor , robot system to make the entire filling process highly automated , accuracy and efficient.
During the economy development and Changing demographics, the Automatic filling machines play an important role in the pharmaceutical, nutraceutical, daily chemicals, food, oil and other related industries. Their advantages are manifested not only in the improvement of production efficiency, but also in product quality, equipment stability, operation convenience, safety and economic benefits. Here are some advantages about automatic filling machine.
Here we are listing some advantages for your reference, and welcome you suggest
High Efficiency and Stable Production Capacity
1. Efficient-Speed, bulk Production
Automatic filling machines is with widely filling range , from small to big-volume, energy-efficient, and easy to operate. They are commonly used in high-speed, continuous bulk production processes, significantly enhancing products filling efficiency. Npack Common filler models include different types of filling technology. Here we Take the NP series of piston filling machines as an example, models like NP-VF, NP-TVF the output of capacity that can be produced per minute is from 10 to 120pcs per min. However, the maximum output is usually showed as 3,000 bottles per hour for these machines. Other filling models are in a similar fashion. From this, this production capacity varies greatly depending on the machine model and configuration.
2. Strong Stability
The automatic filling machine adopts an advanced control system and precise mechanical structure to ensure stable performance in the long-term operation. This stability is not only manifested in the production speed but also in the accuracy and consistency of the filling dosage. The machine construction consists of a PLC digital display interface, hopper, filling mechanism, filling nozzles, photoelectric alarm device, automatic container detection, and more functions. The automatic filling machine commonly has 1 filling stations to 32 stations, thus continuously cycling. Through precise measurement and control systems, the automatic filling machine can ensure that the dosage of each container or packaging is within the specified range, thereby guaranteeing product quality and efficacy.
Excellent Product Quality
Precise Dosage Control
it adopts high-precision dosage control system, including volumetic, weighing, gravity timing, overflow, and flow meter or pumps which can realize the precise control of meditation dosage. Taking filling powder as an example, it will firstly enter into the powder hopper, then feeding and dosing by a screw and feedback with a weighing system, this precise dosage control is vital to ensure the effectiveness and safety of the drugs.
So we suggest that users should know well about the viscous and gravity of the products, that will help a lot for choosing a dosing system.
Operational Convenience and Intelligence
1. User-Friendly Design
Automatic filling machines are designed to consider the convenience and comfort of operators. They use advanced technologies such as touch screen(HMI) operation and variable frequency drive, making the device operation easier and more intuitive. Furthermore, the machines are equipped with various safety protection devices and alarm systems, ensuring that it can immediately stop and alert operators in abnormality.
2. Intelligent Control
Automatic filling machines are equipped with advanced intelligent control systems and can monitor and automatically adjust the production process. The system can automatically detect and adjust parameters such as medication dosage, container fill level, and sealing position, ensuring the stability and consistency of the production process with the help of sensors and computer control technology,.
Moreover, the system has data storage and statistical analysis functions. It can collect production data and create reports, thereby providing the data support for the company’s production management.
Equipment Stability and Durability
1. High-Quality Materials
Most of the automatic filling machines are made of 304 high quality stainless steel material and it is wear-resistant, corrosion-resistant and heat-resistant. These high quality materials and components not only ensure the stability and durability of the equipment, but also reduce the failure rate and maintenance costs.
2. Standardized, Modular Design
Automatic filling machines are designed according to standardized and modular principles, making manufacturing and maintenance more convenient. Parts are interchangeable, and different size of containers and packaging replacement is quick and easy, significantly reducing maintenance difficulty and costs. This design also allows the equipment to meet the production needs of products with different specifications and dosages, enhancing its flexibility and adaptability. All of these changes and developed because of the market demand and reducing manufacturing cost.
The machine is designed according to standardized and modularized principle, which makes manufacturing and maintenance more convenient and also lower the cost. The machine is safe and reliable and the closed structure ensures that the product is not affected by lubricant pollution, conforming GMP, FOOD grade, FDA rules.
Economic and Social Benefits
1. Improved Production Efficiency
Manual filling is generally used for small batch production and the production process is completely manual. The production process requires a lot of human input resulting in low production efficiency. Moreover, Hygiene conditions are difficult to meet the sanitary standard, basically has been eliminated. Compared with semi-automatic filling machine and manual filling machine, automatic filling machine has high production capacity, and the output is very considerable.
The NP series of automatic filling machine can change the number of die holes to change the output of the machine. Enterprises can respond quickly to market demand and shorten production cycles. This not only improves production efficiency and reduces production costs, but also creates more economic benefits for the enterprise.
2.Reduced Labor Costs
High automation of the automatic filling machine reduces manual intervention and lowers labor costs. The ten stations of the filling machine can operate continuously for 24 hours without the need of an operator. The alarm device will alert problems in time, and only need to monitor and maintenance work to ensure normal work. This automated production not only reduces labor costs, but also improves production efficiency and product quality stability.
3. Promoting Industrial Upgrading
The widespread application of automatic filling machines promotes industrial upgrading and technological advancement in the pharmaceutical, nutraceutical, and other related industries. By introducing advanced production equipment and technological methods, the industry can develop to a higher level and enhance the competitiveness and added value of the entire industrial chain. Furthermore, the application of automatic filling machines can promote the development and expansion of related industries, injecting new impetus into economic growth.
With the development of technology, the size of the automatic filling machine will go in the direction of miniaturization. The required production power is getting lower and lower, saving a lot of energy. The higher the degree of automation, the greater the market demand. Automatic dosing machine will definitely have a great market prospect and potential. In addition, the application of automatic filling machine can also promote the development and growth of related industries, injecting new impetus into economic growth.
Conclusion
In summary, automatic filling machines have significant advantages in the pharmaceutical, food, chemicals, and other related industries. Their high efficiency and stable production capacity, excellent product quality, operational convenience and intelligence, equipment stability and durability, safety and environmental protection, and economic and social benefits make them an indispensable piece of equipment in modern pharmaceutical manufacturing. With continuous technological advancements and changing market demands, automatic filling machines are expected to have a broader application prospect and market space in the future.
