Efficient Automatic Tube Filling Sealing Machine

Npack Tube filling and sealing machines are highly versatile and are utilized across a wide range of industries, including cosmetics, food, and chemicals, among others. These machines play a crucial role in efficiently packaging various products, catering to diverse needs and applications.

Npack offers a comprehensive range of tube filling machine solutions to accommodate a variety of needs, from simple semi automatic machine perfect for small-scale operations to sophisticated, fully automated systems designed for high-volume production. The primary goal of Npack’s tube filling and sealing machines, including specialized models like the aluminium tube filling and sealing machine and the cosmetic tube filling and sealing machine, is to efficiently handle and preserve the product’s quality during packaging.No matter what types of tubes, PE,Aluminum or Lamiate tubes, we have filing and sealing solutions for them.

Enhancing Your Tube Filling Production

Boost Productivity with Reliable Tube Filing Equipment

The machine is designed for complete automation, efficiently managing tube feeding, registration mark identification, filling, sealing with coding, end trimming, and tube out feeding. This full automation saves labor costs and reduces production expenses by minimizing the need for manual handling

Maximize Your Output with automation filler FDA grade

Tube Filling And Sealing Machine Ultrasonic Type

Features like “no tube, no fill” and “no tube, no seal” prevent wastage and protect the machine and molds from damage.

The machine includes a safety protection device and overload protection to ensure safe operation under all conditions.

It utilizes a cam indexing system that accurately positions for ten working stations, enhancing the precision of operations..

The machine adopts ultrasonic sealing technology, which eliminates the need for warm-up time, provides more stable and neat sealing, reduces distortion, and maintains a low reject rate of less than 1%.

Shut off filling nozzles specially design for viscous liquid

Made of 304 stainless steel, the machine offers resistance to acids, alkalis, and corrosion, ensuring durability in various production environments.

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Model	NP-009S	NP-009 (The model you are browsing)	NP-005H
Auto/Semi-auto	Fully Automatic	Fully Automatic	Fully Automatic
Funtion	Filling and Sealing	Filling and Sealing	Filling and Sealing
Safety Protection	Safety device equiped overload protection	Overload Protection	Safety device equiped Overload protection
Station	Ten Stations (Rotary Table)	Ten Stations (Rotary Table)	Servo Motor Driven Chain Type
Anti-driping filling	Anti-dripping Filling nozzle	Anti-dripping Filling nozzle	Anti-dripping Filling nozzle
Tube type	Dual-Chamber tube	Single tube	Strip monodose vials tubes
Tube material	Plastic tube ABL tube	Plastic tube ABL tube	PE Plastic PP Plastic
Color Mark system	Panasonic Color Mark Sensor	Panasonic Color Mark Sensor	/
Tube outlet detection	Discharge check alarm system	Discharge check alarm system	/
Fault Alram	Failure warning feature	Failure warning feature	Failure warning feature
Frequency	20 kHz	20 kHz	20 kHz
Power	2.6 KW	2.6 KW	2.6 KW
Power supply	AC220V/110V	AC220V/110V	AC220V/110V
Filling system	Pneumatic piston pump	Pneumatic piston pump	5 heads Valveless Ceramic Plunger Pump (liquid) 5 heads Rotary Valve Ceramic Plunger Pump (paste)
Filling Range	B. 10-120ml C. 25-250ml	A. 6-60ml B. 10-120ml C. 25-250ml D. 50-500ml	0.3-10ml Valveless Ceramic Plunger Pump 1-10ml Rotary Valve Ceramic Plunger Pump
Filling Error	≤±1%	≤±1%	≤±1%
Capacity	8-13pcs/min	22-28pcs/min	15-20monodose/min
Tube diameter	25-50mm	13-50mm	1-7 monodoses/length 140mm
Tube height	50-210mm	50-250mm	50-120mm
Working pressure	0.6 MPa	0.6 MPa	0.4 MPa
Air comsumption	0.48m³/min	0.38m³/min	0.2m³/min
Dimension (mm)	L1850W1400H1800	L1590W1400H1650	L1300W1300H1950
N.W/G.W	504kgs	424kgs	420kgs
Option	Auto Refill pumpDouble jacket heating hopper with stirrerFilling nozzle with air blow 316 stainless Steel contact partsSaftey door function	Auto Refill pump Double jacket heating hopper with stirrer Filling nozzle with air blow316 stainless Steel contact partsSaftey door functionPressurer hopperDate coding	Finish products conveyor

Main Model Parameters Table

Delivering Innovative Solutions

Automatic Tube Filling Soltutions

Npack offers a versatile range of cream and ointment automatic filling and sealing machines that are designed to handle tubes made from various materials, including metal, plastic, aluminum, and laminate. These machines are specifically engineered to fill and seal a diverse array of viscous and semi-viscous products such as cosmetics, ointments, toothpaste, foodstuffs, pharmaceuticals, and shaving creams, among others.

Precision Filling

Accurately fill tubes without wastage for cost-effective production base on piston pump filling technology

Efficient Sealing

Adapt with inner heating hot sealing device for perfect and efficient sealing 50b/m

Automated End cutting

Automatic cut the end of tubes with diffierent shapes, size and embossed

Customizable Options

Double jacket heating hopper with stirrer;Filling nozzle with air rinse;316 stainless Steel contact parts

Easy Maintenance

The machines are designed for easy cleaning and maintenance, ensuring continuous operation without significant downtime. This design feature is crucial for maintaining high standards of hygiene and efficiency, essential in industries where product purity and safety are paramount.

User-Friendly Interface

The machines feature intuitive controls that facilitate hassle-free operation and significantly reduce training time. This user-friendly interface ensures that operators can quickly learn and efficiently manage the production process, enhancing overall productivity and minimizing errors.

Maximize Your Output with automation filler FDA grade

Grease Tube Filling Machine for lubricant industry

The Automatic Ultrasonic Tube Filling and Sealing Machine is a high-quality and high-performance machine designed for packaging lubricant grease and pastes. It features automatic tube loading and employs automatic processes for color-code detection, filling, sealing, and tail tube cutting. Controlled by a PLC system, it includes a user-friendly touch interface for easy operation.

Piston dosing system

Ultrasonic Tube Sealing

Hydraulic Press feeding the grease paste

Shut off filling nozzles specially design for viscous liquid

304 stainless steel construction material

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Maximize Your Output with automation filler FDA grade

Tube Filling And Sealing Machine for toothpaste

This advanced tube filling and sealing machine is specifically engineered for high-volume production, capable of handling both plastic and laminate tubes at a rate of 40 tubes per minute, making it ideal for industries such as oral care products. It is particularly effective for filling toothpaste tubes, ensuring precision and consistency with each fill.

The machine is equipped with a safety protection device and overload protection, ensuring it operates safely under all conditions. These features help prevent accidents and damage to the machine, providing a reliable and secure environment for its operation.

Shut off filling nozzles specially design for paste

Made of 304 stainless steel, the machine offers resistance to acids, alkalis, and corrosion, ensuring durability in various production environments.

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Maximize Your Output with automation filler FDA grade

Tube Filling And Sealing Machine for cosmetics cream

This sophisticated cosmetics tube filling and sealing machine is expertly designed for the cosmetics industry, tailored specifically for products such as facial creams, body cleansers, and other cream-based cosmetics. It efficiently processes up to 40 to 50 tubes per minute, accommodating both HDPE tubes and laminated PE tubes, ensuring versatility across different packaging materials.
The machine starts with an automatic tube loading process, where tubes are individually placed. It then utilizes advanced automatic color-code detection to accurately align each tube for filling, ensuring that every product batch maintains consistent quality. The precise filling system is engineered to handle a variety of viscosities, from lightweight facial creams to thicker body cleansers, delivering the exact quantity needed without waste.

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FAQs

When selecting tube filling equipment, potential buyers typically have several key questions and considerations to ensure they choose the right machinery for their needs. Addressing these can significantly aid in making an informed decision. Here are some of the most frequent queries

What is a tube filling and sealing machine?

A Tube Filling Machine is primarily used for filling ointment, cream, toothpaste, gel, and semi-solid materials into either aluminum or plastic tubes, followed by sealing the tube. This type of equipment is versatile and finds applications across various industries, including pharmaceuticals, cosmetics, foods, adhesives, paints, chemicals, and others. Its utility in these diverse fields is due to its ability to handle a range of viscous and semi-viscous products, ensuring precise filling and secure sealing to maintain product integrity and shelf life.

What is the best Plastic tube sealing technology?

Ultrasonic tube sealing is a technique used to seal plastic and laminate tubes using high-frequency vibrations from an ultrasonic sealing horn. The vibrations generate localized heat within the plastic of the tube specifically at the seal area. This heat causes the plastic to melt, creating a bond that effectively seals the tube. This method is highly efficient because it doesn’t require heat from external sources, which speeds up the sealing process and reduces energy consumption. Ultrasonic sealing is also known for producing strong, reliable seals that are aesthetically pleasing, making it a popular choice in industries that require high standards of packaging quality, such as pharmaceuticals and cosmetics.

Can your machines handle different sizes of tubes?

Yes, our tube filling and sealing machines are designed to accommodate various tube sizes. These machines typically feature adjustable parts or quick-change mechanisms that allow you to easily switch between different tube dimensions, catering to a range of diameters and lengths. This flexibility is essential for companies that package multiple products or varying package sizes, providing them with the capability to adapt to different production requirements without the need for additional equipment.

How to make laminate and HDPE tubes for cosmetics and toothpaste?

Making laminate tubes for toothpaste involves a series of industrial processes, generally requiring specialized equipment. Here’s a basic outline of how these tubes are typically manufactured:
Material Selection: Laminate tubes are made from a multi-layered material that combines the benefits of aluminum and plastic. The typical structure includes an exterior plastic layer, a barrier layer (often aluminum), and an interior plastic layer that is safe for contact with the toothpaste.
Tube Forming:
Extrusion: The laminate material is extruded in flat sheets or directly as a continuous tube.
Forming the Tube: If extruded as a sheet, the material is then formed into a tube shape with the edges sealed together.
Cutting: The continuous tube is cut into predetermined lengths suitable for the final product size.
Sealing and Attaching the Shoulder: One end of the cut tube is sealed, and the shoulder piece (which will hold the cap and opening) is attached. The seal is usually made using heat or ultrasonic sealing techniques.
Adding the Cap: The cap is either pre-attached to the shoulder before attachment to the tube or is attached after the shoulder is in place.
Printing and Labeling: Before or after the tube is formed, depending on the process design, printing and labeling are done. This might involve techniques like silk screen printing or digital printing to apply branding, usage instructions, and regulatory information.
Quality Check: The tubes undergo various quality checks to ensure they are air-tight and meet all specifications for size, strength, and appearance.
Packing: Finally, the tubes are packed for shipping to toothpaste manufacturing facilities, where they will be filled, sealed, and prepared for retail distribution.
This is a simplified overview, and actual production might include additional steps like specific treatments to the laminate for better barrier properties or more advanced decoration techniques. If you’re considering starting a production of laminate tubes, it would be essential to invest in the right machinery and technology, and possibly consult with experts in the field to set up your operations efficiently.

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